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HARTMANN - RICO, HVAC System Relocation

Construction Modifications of Hall 2 - 3, HVAC Relocation and Warehouse Extension, HARTMANN - RICO

Investor HARTMANN - RICO a.s.
The aim of the investor was to create a two-storey extension to the existing manufacturing halls. The extension on the 1st floor level expanded the existing storage and handling capacity of finished healthcare products. The existing HVAC devices were moved from Manufacturing Halls 2 and 3 to the extension on the second floor. The cleared out space in the halls could be used for expansion of the manufacturing area. The load-bearing structure of the extension consists of a prefabricated reinforced concrete frame. The first floor of the building envelope consists of infilling light-weight gas-concrete blocks. The building envelope on the second floor consists of thermal insulating panels. The roof is made from trapezoidal sheet metal with heat insulation and a PVC film layer.
Budget € 0.486 mio, w/o VAT
Build-up Area 227 sqm
Location of Construction Chvalkovice
Position on the Map map
General Project Architect ORGATEX-NÁCHOD s.r.o.
Project Stage DSP / DPS
Supplier of Construction Work ALKSTAV s.r.o. / ŽPSV a.s.
Supplier of Technologies Průmstav Náchod s.r.o.
Realization Period 2012/07 - 2012/12
ID 4745
4745-REFERENCE-INDUSTRIAL-DEVELOPMENT-HARTMANN-RICO-RELOCATION-AIR-CONDITIONING

Initial Condition

P-4745-Original
Future construction site

Project

P-4745-Documentation
First above-ground floor plan - existing situationFirst above-ground floor plan - new situationBuilding cross-sectionBuilding longitudinal-sectionViews - new situation

During Realization

P-4745-Realization
Excavation pits and preparing formwork for footingExcavation pits and preparing formwork for footingExcavation pits and preparing formwork for footingAssembly of reinforced concrete frameAssembly of reinforced concrete frame
Prefabricated ground beamsAssembly of prefabricated ground beamsAssembly of prefabricated ground beamsFinished assembly of load-bearing reinforced concrete structuresFinished assembly of load-bearing reinforced concrete structures
Reinforced monolithic parts of the ground beamsWall breakthroughs between the existing Hall 2 and the new extensionTrapezoidal sheet metal roof2nd above-ground floor of the extensionDetail of a joint of load-bearing elements of the prefabricated reinforced concrete structure
Walling up the backing masonry on the 1st above-ground floorFinished bricked wall of the envelopeWork inside the extension - fills to level the floorDemolition work inside the extensionView through the existing hall into the new extension
Installation of new HVAC ductsInstallation of windows in the new extensionNew HVAC ductsRelocation of the first air-conditioning unit to the 2nd  floor of the new extensionInstallation of new HVAC ducts
Installation of new HVAC ductsInstallation of new HVAC ductsOverall view of the extension - ongoing work on putting the relocated air-conditioning unit into operationAssembly of outside walls, of the 2nd  floor made from thermally insulating sandwich panelsInstallation of new HVAC ducts
Assembly of outside walls, of the 2nd  floor made from thermally insulating sandwich panelsAssembly of outside walls, of the 2nd  floor made from thermally insulating sandwich panelsAssembly of outside walls, of the 2nd  floor made from thermally insulating sandwich panelsDetail of sliding joint between the steel column and the roof girderThermally insulated roof of the extension connected to the roof of the existing hall
Installation of new HVAC ductsInterior of 2nd floor of the extensionFinished assembly of the building envelope, south-east side of the extensionAssembly of north-west wall, of the 2nd floor, made from thermally insulating sandwich panelsHVAC  ducts on the 2nd floor of the extension
Additional insulation of the reinforced-concrete columns in the envelopeView from the 2nd floor of the extension, of the north-east wall with openings for HVAC pipingInterior of 2nd floor of the extensionInstallation of steel staircase to the 2nd floor of the extensionOverall view of the extension after finished work on the envelope
Work inside the extensionInside space on the 2nd floor of the extension - work on putting the relocated air-conditioning unit into operationView of new HVAC ducts on the roof of the existing hallSteel staircase leading to the 2nd floor of extensionNew concrete floor on the 1st floor of the extension
Work  in the existing hall in the free space after relocating the air-conditioning unWork inside the extension - new wiringWork inside the extensionHVAC ducts leading to the air-conditioning units on the 2nd floor Overall view of the extension
Overall view of the extensionInterior of the 1st floor of the extensionNew partition wall between Hall 2 and Hall 3Painting the interior on the 1st floor of the extensionGrid for a new mineral ceiling in the existing hall
Grid for a new mineral ceiling in the existing hallFinishing work on the 1st floor of the extensionFinal adjustments of the relocated air-conditioning units

Completed

P-4745-Completed
Overall view of the premises with the new extensionPanoramic view of the premises with new extensionSouth-west view of the extensionWestern view of the extensionSouthern view of the extension
North-west view of the extension with HVAC ducts on the roofExtension with new HVAC ducts on the roofSteel staircase leading to the 2nd floor of the extension - detail of a stepSteel staircase leading to the 2nd floor of the extensionSteel staircase leading to the 2nd floor of the extension - detail of a step
Interior of the 1st floor of the extension with a view into the existing hallInterior of the 1st floor of the extension interconnected with roll-up door with the shipping departmentExtension of the manufacturing hallRelocated air-conditioning units on the 2nd floor of the extension
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