Orgatex-Náchod
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HOME RICHARD & SONS - 2nd Stage

Manufacturing Facility of HOME RICHARD & SONS CZ s.r.o., Červený Kostelec - 2nd Stage
Investor HOME RICHARD & SONS CZ s.r.o.
During the second stage of constructing the  & HOME RICHARD SONS CZ s.r.o. manufacturing facility in Červený Kostelec, it was necessary to build a new hall for storing raw materials for manufacturing polyethylene films but also for storing finished products. Together with this, the existing paved areas were extended. The size of the new warehouse is approx. 42 x 45 m and its height is 9 m. The warehouse is adjacent to the east side of the existing manufacturing hall. A roofed passageway was built between the two buildings in order to preserve the road leading around the existing manufacturing hall.The load-bearing structure of the hall consists of a prefabricated reinforced concrete frame with an offset envelope made from light-weight concrete panels.
Budget € 0.915 mio, w/o VAT
Build-up Area 1,800 sqm
Location of Construction Červený Kostelec
Position on the Map map
General Project Architect ORGATEX-NÁCHOD s.r.o.
Project Stage DUR / DSP / DPS
Construction Coordinator ORGATEX-NÁCHOD s.r.o.
Realization Period 2012/04 - 2012/09
ID 4719
4719-REFERENCE-INDUSTRIAL-DEVELOPMENT-HOME-RICHARD-II-STAGE

Initial Condition

P-4719-Original
The existing manufacturing hall - view of north facade with main entrance (insufficient storage capacity)The existing manufacturing hall - view of east facade (insufficient storage capacity)The existing manufacturing hall - view from the eastExisting manufacturing hall - view of east facade (insufficient storage capacity)The area where a new storage hall should be constructed

Project

P-4719-Documentation
4719-D-01-HOME-RICHARD-II-STAGE

During realization

P-4719-Realization
Construction launch, topsoil removed, rough landscaping, excavation work for pilesRebar baskets for shafts and pile headsPiling - drilling rig in actionA drilled hole for a pile, its upper section widened for pile headReinforced pile head with placed formwork for pile pocket
Concreted pilot cap with pocket for column placementPlacement and concreting of column in the pocketAssembly of prefabricated ground beamsAssembly of prefabricated ground beamsAssembly of prefabricated ground beams
Assembly of reinforced concrete frame of the new hallDetail of assembly of prefabricated ground beams on the pile capConcreting the column in pocket of the pile capDetail of assembly of prefabricated ground beams on the pile capDetail of assembly of prefabricated ground beams on the pile cap, in the corner of the building
Assembly of reinforced concrete frame of the new hallDetail of connection of the load-bearing frame of the new warehouse and the existing manufacturing hallAssembly of reinforced concrete frame of new hallInstallation of building envelope made from light-weight concrete panelsInstallation of building envelope made from light-weight concrete panels
Installation of building envelope made from light-weight concrete panelsInstallation of building envelope made from light-weight concrete panelsElements of the load-bearing reinforced structure of the new warehouse hallElements of the load-bearing reinforced structure of the new warehouse hallElements of the load-bearing reinforced structure of the new warehouse hall
Installation of building envelope made from light-weight concrete panelsInstallation of building envelope made from light-weight concrete panelsInstallation of building envelope made from light-weight concrete panelsElements of the load-bearing reinforced structure of the new warehouse hallReinforced concrete frame of the new hall
Reinforced concrete frame of the new hallSouth wall with the finished envelopeSouth-east wall with the finished envelopeNorth-east wall with the finished envelopeWork done inside the hall
North wall with the finished envelopePassageway between the existing hall and the new hallThe floor in the north-west part of the new hall is located below the level of the surrounding terrain Passageway between the existing hall and the new hallWork on the roof of the new hall
Mineral heat insulation of the roof envelopeLaying of mineral heat insulation of the roof envelopeTrapezoidal sheet metal roof and atticWork on the roof of the new hallLaying of roofing made from modified asphalt membrane (underlying layer)
Steel door frame in the outside wallAnchoring of the steel door frame into the ground beam  (adjusted height and prepared for concreting the floor)Compacting the bed from crushed stone under the horizontal waterproofing layer of the hall floorAttic detail (metal plating and placement of first layer of modified asphalt membranes)Placement of final layer of modified asphalt membranes
Underground soakage pit for draining rainwater from the roof and paved areasWork on paved areasRainwater from paved areas is treated using oil separatorsPavements and outside levelling staircaseSouth-east view - finishing work
East view - existing manufacturing hall and the new warehousePassageway between the existing hall and the new hallInterior of the new warehouse - finishing workInstallation of the sectional gateInterior of new warehouse - inside rainwater drainpipe
Installation of the sectional gateInstallation of the sectional gateExpansion joints in the floor made from industrial fibre-reinforced concreteInterior of new warehouse - finishing workInstallation of the entrance door
Pavements and outside levelling staircaseNorthern facade - structured facade coating of envelopeNorth view - passageway between the existing hall and the new hallEastern facade - structured facade coating of envelopeOverall view of existing manufacturing hall and new warehouse

Completed

P-4719-Completed
Overall view of existing manufacturing hall and new warehouseFacility entrance - view of the existing manufacturing hall and the new warehouseNorth-east viewView from the north-east - new access road
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